Standardized craftsmanship

Production Process

HomeProduction Process

Full Workflow

Every step controlled, every batch traceable.

Each production step is paired with on-site photos to reflect standardized craftsmanship and controllable quality.

Raw-material Warehousing
STEP 1

Raw-material Warehousing

Incoming greige fabric and yarn are checked, logged and stored by lot to guarantee full traceability.

Yarn & Knitting
STEP 2

Yarn & Knitting

Fabrics are constructed to brief — French Terry, Fleece, Jersey, Interlock, Pique and Rib structures.

Oil Removal (Sintensa Cyclone)
STEP 3

Oil Removal (Sintensa Cyclone)

GOLLER Cyclone washing removes spinning oils from knits with minimal stretching and lower water use.

Dyeing
STEP 4

Dyeing

16 Fong's dyeing vats with Yushu auto-chemical feeding deliver uniform, repeatable shades batch after batch.

Setting (Stenter)
STEP 5

Setting (Stenter)

Monforts stenters dry, set width and lock in dimensional stability with precise temperature control.

Post-finishing
STEP 6

Post-finishing

Brushing, suede, shearing, singeing and softening create the exact hand-feel and surface you specify.

Functional Treatment
STEP 7

Functional Treatment

SANTEX drying and pre-shrinking control shrinkage for stable fabrics after repeated washing.

Quality Inspection
STEP 8

Quality Inspection

Our lab runs 11 AATCC / ASTM tests — colorfastness, pH, wicking, bursting strength, weight and more.

Random Sampling Inspection
STEP 9

Random Sampling Inspection

Independent random sampling across each lot verifies consistency before release.

Packaging & Warehousing
STEP 10

Packaging & Warehousing

Rolls are labelled, wrapped and stored in clean conditions ready for dispatch.

Container Loading & Shipment
STEP 11

Container Loading & Shipment

Export documentation and container loading handled by our order follow-up team.

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